Pallet Stacking Patterns

Posted by in News on 5th February 2024

Stacking your pallet isn’t a real-life game of Tetris! To ensure your business doesn’t lose precious profits to bad pallet stacking, in this blog we’ll detail how to stack your pallet correctly. 

Properly understanding and implementing pallet stacking patterns are crucial for businesses across various industries, from manufacturing and distribution to retail. The way pallets are arranged can significantly influence warehouse space management, transportation costs, and overall operational efficiency.

We’ll explore the various techniques, tips, and best practices to help you achieve optimal efficiency and cost-effectiveness in your day-to-day operations.

What is pallet stacking?

Pallet stacking refers to arranging and organising pallets, which we use to transport your goods across the UK and Europe. The goal of pallet stacking is to efficiently utilise space, enhance stability, and facilitate the safe movement of products within a warehouse or during the transportation of your goods.

A wide variety of businesses across various industries use different pallet stacking patterns based on the nature of their products, storage facilities, and transportation requirements.

There are several pallet stacking pattern options, but the pattern you go for depends on 

factors such as the size and weight of the products, the type of pallets being used, and the specific storage or transportation conditions.

Correct pallet stacking is a critical aspect of supply chain management, contributing to cost savings, improved inventory control, and overall operational efficiency.

What is a pallet stacking pattern?

A pallet stacking pattern refers to the arrangement in which goods are organised and placed on top of each other for storage, transportation, or handling purposes.

There are various ways to stack your pallet, here are some options:

Block pattern

The block pattern is a widely employed pallet stacking pattern that involves placing boxes directly on top of each other to form solid and compact blocks or cubes. This straightforward yet effective method is a go-to solution for many businesses aiming to maximise their storage capacity while maintaining a simple and easily implementable approach.

This method requires placing your boxes one on top of the other, forming a stable and consistent arrangement. It is suitable for durable boxes capable of bearing the load’s weight. The block pattern presents difficulties when trying to reach specific boxes in the middle or lower layers, or when handling delicate items, as it lacks the necessary support and stability.

Brick pattern

The brick pattern, also known as the bricklaying pattern, is a pallet stacking arrangement that mimics the staggered layout of bricks in a wall. In the context of pallet stacking, this pattern involves alternating the placement of boxes to create a stable and interlocking structure known as interlocking pallet stacking patterns.

By alternating the placement of boxes, the weight is distributed more evenly across the pallet. This reduces the risk of boxes shifting or toppling during handling, transportation, or storage.

The brick pattern is adaptable to pallet loads with boxes of varying sizes. However, maintaining uniformity in box dimensions within a layer can contribute to a more stable and organised pallet.

Pinwheel pattern

The technique of pinwheel stacking involves turning each layer of boxes by 90 degrees. This method helps to keep the pallet stable and evenly distribute the weight. It is especially helpful when stacking boxes of different sizes or when creating pallets with a variety of shapes.

The pinwheel pattern helps distribute the weight evenly across the pallet, minimising the risk of an unbalanced centre of gravity. This is particularly important for stability during transportation, preventing the load from tipping.

The hybrid pinwheel pattern is a version of the pinwheel pattern where the middle section of the pallet is used to store more boxes. This doesn’t affect the stability of the pallet however it does make it harder to access the boxes in the middle of the pallet.

Spilt row pattern

The split row method entails partitioning a pallet into two distinct sections, strategically organising and segregating diverse products. This approach streamlines inventory management, guaranteeing precision in deliveries. 

Widely applicable in warehouses and distribution centres, the split row pattern proves advantageous by clearly showing various product categories or groups. This contributes significantly to the efficiency of storage, retrieval, and distribution processes, particularly in intricate supply chain settings.

Why are pallet patterns important?

You may be wondering “Why can’t I just stack them on the pallet?”. Using a pallet stacking pattern will ensure your goods and other people are safe during their travels. Ensuring your pallet is safely stacked is your responsibility.

Pallet patterns can help you save money and keep your business’s reputation intact. By being efficient, cost-effective and adding to your customer’s overall experience. 

How to Stack Boxes on a Pallet

Receiving news about your goods arriving damaged is not something anyone wants to hear! Besides the loss of time and money, it also holds the potential to affect your reputation and ours.

Ensuring the secure delivery of your goods is a top priority. We understand the impact such incidents can have on your business. That’s precisely why, when preparing your pallet for delivery, we encourage you to adhere to our detailed guide

Following these guidelines is crucial to preventing issues and protecting your goods.


Mastering the art of pallet stacking patterns is more than just a logistical puzzle. It’s a strategic move that can significantly impact your business’s efficiency, cost-effectiveness, and overall reputation.

The success of your delivery starts with you! By following this guide and understanding how to prepare for your pallet collection will set you up for success.